Roller Mill

FIELD OF USE

The machine consists of a product inlet box, a feeding system, crushing and crushing balls and a scraping brush and blade system. In addition, the pneumatic equipment is supported by electric automation sections equipped with speed control systems and a reducer motor. The clean air is connected to the pneumatic system of the machine and provides air at a constant pressure of 6 bar, which is processed by dryers. The product coming to the inlet box from the system drives the pre-calibrated machine. During the grinding process, the inlet and outlet product entering and exiting the machine is both visually inspected on site and technically evaluated in the laboratory to ensure that it is in the desired condition. Accordingly, the product inlet speed of the machine is controlled according to the capacity, the cylinder balls are adjusted with a precise adjustment system and the system is locked after the standard product flow is provided. If necessary, you do not need to re-adjust the settings of the machine to grind a mold product. As mentioned above, in this machine, in the entire grinding stage, crushing and crushing balls (cylinders) are used in relation to the diagrams. If the input product entering the feed box is deemed insufficient during operation, the capacity sensors stop the feeding system and move the crushing and crushing balls to the idle position. In this position, both the scraping brushes on the crushing balls are prevented from getting stuck and the wear on the ball surfaces and scraping blades on the crushing balls is prevented. At the same time, energy consumption is reduced because the machine’s idle motors draw less electric current.

FEATURES AND ADVANTAGES

It is possible to disassemble and assemble the feeding system and grinding system as a set. Waste oil buildup is prevented, and the mechanical parts of the machine remain cleaner as a result of their technical features. Since the rollers are fully spaced to prevent slippage on the belts, when the machine stops suddenly under load and restarts, the belts—especially Poly-V and other V-belts—last longer because they are less prone to wear. Thanks to the newly designed technical features of the belt tensioning system, the belts have an extended lifespan. The heat dissipation filter on the bearing helps preserve the oil’s technical properties for a longer time, extending bearing life and reducing the frequency of maintenance. The installation and removal of the brush and scraper systems for part replacement are now easier. Due to the widened inlet box and technical improvements on the feed rollers, a more homogeneous flow is achieved on the feed roller when distributing the product. A mechanical product guide installed on the product inlet box, which can continuously intervene at the entry port, directs the spilled product to the desired location, and the rod sensors operate more efficiently. A central lubrication system, belt control sensors, bearing temperature sensors, vibration sensors, and a choke sensor on the bottom discharge bunker cylinder can be added. In addition to sensors indicating the position of the cylinder rollers, there are sensors showing the feed and roller ratios.

  • Precision Adjustment System The outstanding design helps the system operate without looseness.
  • Complete Sealing A sealing cover isolates particles to keep the manually operated bearing system clean.
  • Roll Change System with All Components The roll change system includes all necessary components.
  • Hygiene Safety Internal components are made of stainless materials from inlet to outlet.
  • Safe Clearance In case of foreign object entry, the roller gap can instantly open up to 4 mm to prevent possible system damage.
  • Single-Body Structure Designed for Extra Strength Special uni-body steel frame. The innovative new design provides better resistance under stress compared to conventional twin-body roller mill structures.
  • Feeding System When changing the feed roller set, there’s no need to disassemble the geared motor set.
  • Bearing Lubrication For greater efficiency, innovative ventilation points on the bearings relieve heat and pressure. Additionally, the lubrication point has been repositioned inside the bearing surfaces for uniform wear protection.

recent projects

  • It is used to fill large-sized bags (big bag sacks) for transporting powder and granular products.

  • It provides continuous cleaning and separation by relatively cleaning the particles in the product to be processed.

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